Lean Toolbox - Core Tool Training

• 5 Hours of Training (Available for 30 Days from Start Date)

• Online-On Demand Training Content -- Asynchronous

• Available 24/7 (Internet Connection Required)

• Includes Videos, Quizzes, & Final Exam

• PDF’s of Presentation Handouts Included

• 80% Required on All Quizzes prior to Unlocking Final Exam

• 2 Hour Final Exam; 80% Required to Pass

Topics Covered:

• Basics of Standard Work, Process Standard Work, Leadership Standard Work, & Benefits

• Standard Terminology, Process Standards, Standardization, Standard Work Instructions, & Standard Work

• Understanding Processes, Defect Analysis, Collecting Facts/Data, Standard Operating Sheets, Takt Time, Sequence, SWIP

• Standardized Work Instructions (SWI), Brief History & Leadership Responsibilities

• Job Breakdown Sheets (JBS), Creating SWI, Poka-Yoke Generator Sheets, Solution Prioritization

• 41 SWI Rules, Typical Training Errors and their Impact

• Training the Trainer Preparation for On-the-Job Training (OJT), Execution, & Instructor Audits

• Phased SWI Implementation, Competency Levels & Training Skills Matrix

• SWI Program Audits and Challenges to Implementation

• Creating Standard Work, Methods & Time Observation, Production Capacity Table

• Standard Work Combination Chart & Standard Operations Chart, Combining for 1 Page Reference

• What is Leadership Standard Work and How to Do it and its Benefits

• Tips for Process & Leadership Standard Work

Key Takeaways:

• Benefits & Major Steps of Creating & Utilizing Standard Work

• Learn how to Develop and Instruct on Standardized Work Instructions for On-the-Job Training

• Learn to Create Standard Work and Leadership Standard Work

• Understand how to Implement and Audit an SWI Program

Who Should Attend:

This course is designed to equip leads, supervisors, managers, and leaders to find and standardize best practices for processes & management, so the right things are consistently done the right way to achieve effective results. This training would be ideal for Engineering, Continuous Improvement/Process Improvement, Quality Personnel, Maintenance, Managers, Supervisors, Leads & Key Operators and Staff.